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Case Study: Water Utility Pump Station

East Hampton Water Commission | East Hampton, Connecticut

Generator outdoors over a concrete rectangle and trees on the background.

At a Glance

CUSTOMER
East Hampton Water Commission

LOCATION
East Hampton, Connecticut

CHALLENGE
East Hampton Water Commission needed a compact, quiet, and fully integrated emergency standby power system that delivered proven reliability for pump stations located near residential areas.

SOLUTIONS

  • Diesel generator with sound-attenuated enclosure

  • Open-transition automatic transfer switch (ATS) and manual transfer switch (MTS)

  • Rehlko APM402 controller

Background

East Hampton is located in Middlesex County, Connecticut. Historically, it was an industrial town. It was known for ship building and bell manufacturing in the 18th and 19th centuries. It is now essentially a bedroom community, with a population of approximately 13,000. Of note, it is home to the only remaining covered bridge in eastern Connecticut.

East Hampton has a number of sewage pumping stations which are powered by the main grid. A power outage can be problematic because it can lead to sewage backups which, in turn, can affect residential sewer lines. To prevent sewage backups during an outage, East Hampton has relied on trailerized generators to provide emergency power to its pumping stations. Connecting the generators to the pumps, however, can be extremely difficult because the controls and connecting points are contained in underground vaults. The process is especially perilous during a serious weather event. Therefore, the city elected to upgrade to stationary generators located directly adjacent to the pumping stations. Various codes and ordinances in Connecticut apply to emergency standby systems, including installation. One of these, in particular, requires that there be a fail-safe mechanism in the form of a manual transfer switch (MTS), should the generator or automatic transfer switch (ATS) fail. Should the latter occur, the MTS facilitates the use of a portable generator to supply pump station power.

Challenge

The challenge for the East Hampton Water Commission was to find an emergency standby system solution that was fully integrated, and proven reliable. Ideally, it would also feature a small footprint and produce little noise given the proximity of the pump stations to residential neighborhoods.

Diesel-powered generator with sound-attenuated enclosure

Rehlko Automatic Transfer Switch

Solution

The solution was provided by Rich Cupillo, Senior Sales Engineer at Kinsley Power, working in close consultation with the consulting engineer and the contractor. The team designed a reliable system that was quiet and that met the failsafe requirement of the East Hampton Water Commission.

It includes a Rehlko generator set with a corresponding open-transition Rehlko KSS-ACTD-0400A ATS. A KSS-BCTD-0400A manual transfer switch (MTS), required by Connecticut code, serves as an extra fail-safe component in the system. The generator features a permanent-magnet alternator that provides excellent voltage response and short-circuit capability. It also features a Rehlko APM402 controller with integral voltage regulation.

Given proximity of the pump stations to a residential neighborhood, the generator includes a UL-2200-listed, sound-attenuated enclosure. The enclosure carries a 150 mph wind load rating and features fade-, scratch-, and corrosion-resistant Rehlko Power Armor™ automotive-grade textured finish to resist inclement weather. A block heater ensures reliable operation during cold winter months. The latter also meets UL 94 HF1 flammability classification and repels moisture absorption. Easily accessible doors and panels facilitate service and local operation.

The transfer switches feature MPAC 1200 controls, surge protection, preferred source alarms, and NEMA 4 watertight and weatherproof enclosures.

The solution for East Hampton Water Commission includes:

A Rehlko diesel generator, an automatic transfer switch, and an APM402 controller, delivering reliable emergency power to municipal pumping stations with a quiet, compact footprint.

Product image of Rehlko diesel generator KD80

Diesel Generator

Product image of a Rehlko ATS Automatic Transfer Switch KSS Standard

Automatic Transfer Switch ATS KSS

Product image of a Rehlko Controller APM 402

Controller APM402

Results

The integrated emergency standby system has been in place for nearly a year, functioning reliably.

"We have been using Rehlko generators for years,” said Scott Clayton, East Hampton Superintendent. “I own a Rehlko portable for my own personal use. It’s why I know I can count on their reliability".

*Rehlko is a global leader in energy resilience delivering innovative energy solutions critical to sustain and improve life across home energy, industrial energy systems, and powertrain technologies, by delivering control, resilience and innovation.

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